Skip to main content
  1. Posts/

Digital Twins in Industry: From Vision to Reality

··756 words·4 mins·

TL;DR
#

Digital Twins are transforming the energy industry, but successful implementation requires a clear roadmap, quick wins, committed sponsors, and avoiding perfectionism. The key is to start with available data, break the problem into mini-digital twins, and demonstrate value before scaling. ๐ŸŽฏ


๐Ÿญ What is a Digital Twin, really?
#

A Digital Twin is:

“A virtual representation of reality that should reflect the real physical asset. It is a virtual model that enables better and faster decisions by replicating reality through integrated engineering models, continuously updated with real conditions.”

This captures the essence: it’s not just a pretty 3D model; it’s an operational tool that integrates live data with predictive models.


๐Ÿ—บ๏ธ The Importance of a Clear Roadmap
#

โฑ๏ธ The Complexity of the Challenge
#

“It took years to build the facilities… It can be equally complex (maybe years) to build a DT.”

Therefore, emphasis should be on:

  • โœ… Getting organized from the start
  • ๐ŸŽฏ Prioritizing what to replicate first
  • ๐Ÿ† Achieving quick wins
  • ๐Ÿ”„ Taking the opportunity to re-engineer processes and workflows

๐Ÿš€ Use Cases
#

Implementation spans multiple areas:

  • ๐Ÿ›ข๏ธ Production and maintenance
  • ๐Ÿ“ˆ Flow models
  • ๐Ÿ“… Planning and scheduling
  • ๐ŸŽจ 3D visualization
  • ๐Ÿ”” Reservoir analytics for early alerts

Start from the core business: whatever directly generates value.


๐Ÿ’ก Key Lessons for Leaders
#

โœจ Tips for Success
#

  1. ๐ŸŽ Quick Wins: Demonstrate value fast
  2. ๐Ÿš€ Implement with imperfect data: Donโ€™t wait for โ€œperfectโ€ data
  3. ๐ŸŽฏ Donโ€™t oversell: The DT is not a silver bullet
  4. ๐Ÿ’ฐ Donโ€™t charge the business until youโ€™ve proven value
  5. โš ๏ธ Perfection is the enemy of the important

๐Ÿ”ด Common Mistakes to Avoid
#

  • ๐Ÿค– Over-focus on technology
  • ๐Ÿ“‰ Lack of clear business justification
  • ๐Ÿ’พ Absence of enterprise-grade data quality
  • ๐Ÿ‘ฅ Weak sponsorship
  • ๐Ÿ”„ No change management processes

๐Ÿค The Human Factor: Change Management
#

๐ŸŽช The Importance of Sponsorship
#

“Sponsorship is key.”

Having all data owners and stakeholders on board is essential. A great analogy: “Everyone wants to look good in the photo… when photos are used to make decisions (like budget allocation).”

๐ŸŽ“ Training and Upskilling
#

Crucial training points:

  • ๐Ÿ“š Different training levels per role
  • ๐Ÿ˜ซ Avoid overwhelming users with too much information
  • โฐ Donโ€™t train before the solution is operational

Avoid “change fatigue” and maintain credibility.


๐Ÿงฉ Implementation Strategy: Innovate at Scale
#

๐Ÿ“‹ The Modular Approach
#

To scale innovation successfully:

  1. ๐Ÿพ Step by step โ€” donโ€™t try to do everything at once
  2. ๐ŸŽฏ Small objectives โ€” achievable and measurable goals
  3. โœ… Proven technology โ€” donโ€™t experiment with critical systems
  4. ๐Ÿ“Š Use available data = better data later โ€” donโ€™t wait for perfection
  5. ๐Ÿงฉ Segment the problem โ€” create mini-Digital Twins
  6. ๐Ÿ’Ž Ensure value for all data providers

This “divide and conquer” philosophy allows you to show incremental ROI while building capability.


๐ŸŒ Standards and Interoperability
#

๐Ÿ”— Breaking Down Silos
#

A common language and standards are critical to:

  • ๐Ÿค Foster collaboration
  • ๐Ÿ”„ Achieve interoperability
  • ๐Ÿšง Break organizational silos

Initiatives like iTwin.js are useful, but pragmatically: “The best is the one thatโ€™s closest/easiest… and iterate.”


๐Ÿ”ฎ The Future: Modular Ecosystems
#

๐ŸŒŸ Modular and Open Source Technologies
#

The future of Digital Twins lies in:

  • ๐Ÿ—๏ธ Modular technologies that integrate easily
  • ๐Ÿ“‚ Initiatives like OSDU (Open Subsurface Data Universe) that:
    • โฌ‡๏ธ Lower barriers to entry
    • ๐Ÿ’พ Reduce data management costs
    • โšก Shorten time-to-market
    • ๐Ÿš€ Stimulate innovation

โš™๏ธ Integrating New Systems
#

A key principle: “New systems must meet the DTโ€™s technical requirements.”

This ensures future investments align with the established digital architecture.


๐ŸŽฏ Conclusions
#

Experience shows that successful Digital Twin implementations require:

  1. ๐Ÿง  Strategic vision with a clear roadmap
  2. ๐Ÿ‘ฃ A pragmatic incremental implementation approach
  3. ๐Ÿ‘ฅ Change management with committed sponsors
  4. ๐Ÿ“Š Obsession with proving value before scaling
  5. ๐Ÿ”“ Openness to standards and collaborative ecosystems

In a complex industry like energy, the message is clear: start with what you have, prove value quickly, and iterate constantly.

Perfection is the enemy. Pragmatic execution is the path. ๐Ÿš€


๐Ÿค” Quick plain-English explanation
#

Imagine you have a virtual replica of an industrial plant on your computer. This replica receives real-time information from sensors on the physical plant: temperature, pressure, flows, etc.

A Digital Twin is exactly that: a virtual model that reflects what is happening in the real world, enabling you to:

  • ๐Ÿ“Š See whatโ€™s happening now
  • ๐Ÿ”ฎ Predict what will happen
  • ๐Ÿงช Test changes without risk (what happens if I increase pressure?)
  • โšก Make faster and better decisions

Itโ€™s like having a flight simulator for your plant.

Also published on LinkedIn.
Juan Pedro Bretti Mandarano
Author
Juan Pedro Bretti Mandarano